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Industrial & Remediation Wastewater Treatment Experience

Groundwater Treatment System Design -
Collection & Treatment with Air Stripping Technology
Bridgeport, Ohio
Scope:
 - Technology Evaluation
 - Treatment System Design
 - Construction Oversight
 - Startup
 - Operation & Maintenance


This site is a former bearing manufacturing plant and was mostly recently used for the manufacture of specialized pipe fixtures. Historical activities at the plant resulted in the contamination of groundwater with volatile organic compounds (VOCs). A treatment system to remove the VOCs was determined to be the most effective remedy for the groundwater contamination.  Advanced GeoServices designed a cost effective groundwater extraction and treatment system to treat the VOC-contaminated groundwater. The treatment system is comprised of a 1500 square foot treatment building, three extraction wells (total flow of 25 gpm), two shallow tray air strippers, liquid and vapor phase activated carbon, and a PLC system for remote monitoring. Advanced GeoServices also prepared a long-term monitoring and maintenance plan for the treatment system. Advanced GeoServices is currently contracted to operate and maintain the treatment system. A subsequent calcium carbonate sequestering system was designed and installed and is significantly reducing the calcium carbonate precipitate.
     
Calcium Scaling Abatement at a Lead-Acid Battery Manufacturing Plant
Reading, Pennsylvania
Scope:
 - Bench-Scale Study
 - Scale Identification
 - Feasibility Study
 - Engineering
 - QA/QC
 - TDS Evaluation

A battery manufacturing facility has a 0.5 Million Gallons per Day (MGD) Wastewater Treatment Plant (WWTP) that discharges to the Schuylkill River. The treatment process consists of equalization followed by metals precipitation (pH adjustment using lime). Solids are processed through a belt press and disposed off-site. The wastewater is conveyed through a ½ mile long pipe before discharging to the Reading Stormwater Collection System. The stormwater collection system discharges to the Schuylkill River. Calcium sulfate was forming and collecting inside the discharge pipe causing backup of treated wastewater. The discharge line required continuous maintenance to remove the scaling. Permit exceedences for Total Dissolved Solids (TDS) was also an issue at the plant.  Advanced GeoServices conducted the following activities at the plant: identification of scale; feasibility study of scale abatement and TDS issue; capital and maintenance evaluation; recommendations for scale control; engineering for recommended solution; and installation of a chemical sequestering system
     
Turnkey Design/Build Remediation & Groundwater Treatment
Montgomery County, PA
Scope:
 - Investigation
 - Remedial Design (RD)
 - Turnkey Construction
 - Litigation Support

This site was formerly used for the manufacture of computer chips. Investigations had been performed by others between 1980 and 1993 to evaluate the magnitude and extent of TCE contamination that resulted from an underground solvent tank leak. The site was listed on the NPL in 1989 and an RI/FS was subsequently performed. The RI identified an area of groundwater contaminated with Volatile Organic Compounds (VOCs) within the fractured bedrock aquifer. The migration of the contaminant has been complicated by local water supply wells. The selected remedy in the Record of Decision (ROD) included a large-scale (several hundred gpm) groundwater pump and treat system, installation of a public water supply line, maintenance of whole-house carbon filters, and establishment of a groundwater management zone and institutional controls.  Advanced GeoServices was contracted to complete the design and construction of a 150 gpm groundwater treatment plant to remove VOCs, sulfate, metals, and hardness. The treated groundwater will be delivered to the local public water supply system in close cooperation with the public water supply company. Design of the system was completed in July, 1999 and was followed immediately by turnkey construction that started in August of 1999. Advanced GeoServices is the design/builder and provided on-site engineering and construction management services.
     
  Oil / Water Separator for Industrial Facility
Lampeter, PA
Scope:
 - Design
 - Installation
 - Startup


A battery manufacturing plant was exceeding oil and grease discharge limits established by the local POTW. A preliminary investigation indicated that an oil water separator would significantly reduce oil and grease concentrations.  Advanced GeoServices conducted a bench scale study. The bench scale study results indicated that pH adjustment was necessary to help remove the oil and grease from the wastewater. An oil/water separator, pH adjustment, neutralization, and associated wastewater conveyance systems were designed and installed by Advanced GeoServices. Existing tanks on-site were effectively incorporated into the design to reduce capital costs. Advanced GeoServices worked closely with plant personnel in establishing the Operation and Maintanance Plan for the system.
     
  Groundwater Remediation via H2O2 and Carbon Treatment
Beverly, NJ
Scope:
 - Construction Oversight
 - Quality Control
 - Engineering Design
 - Regulatory Reporting
 - Startup / Commissioning
 - Operation & Maintenance
 - Operations Reporting
 - Surveying
 - Groundwater Monitoring
 - Operations & Maintenance Plan
 - Groundwater Monitoring Plan
 - Startup & Commissioning Plans


The former Cosden Chemical Coatings plant formerly manufactured paint products. Leaks from tanks/drums and waste disposal practices caused soil and groundwater contamination with VOCs, PCBs and heavy metals. Groundwater and soil treatment systems were selected as remedial approaches for the site contamination.  With Environmental Chemical Corporation and the U.S. Army Corps of Engineers, Advanced GeoServices conducted quality control and construction oversight during the construction phase of the groundwater and SVE treatment systems. After construction was completed, Advanced GeoServices performed the startup/commissioning activities, which entailed testing the system performance. After startup, Advanced GeoServices performed the monitoring (air/liquid sampling, data recording, reporting, etc.). We also provided engineering design support for plant modifications.
     
  Groundwater Treatment System Design -
Groundwater Collection & Treatment with Air Stripping
Waverly, OH
Scope:
 - Technology Evaluation
 - Treatment System Design
 - Construction Oversight
 - Startup
 - Operation and Maintenance


This site is a former manufacturing. Historical activities at the plant resulted in the contamination of groundwater with volatile organic compounds (VOCs). A treatment system to remove the VOCs was determined to be the most effective remedy for the groundwater contamination.  Advanced GeoServices designed a cost effective groundwater extraction and treatment system to treat the VOC-contaminated groundwater. The treatment system is comprised of a 3000 square foot treatment building, two extraction wells (total flow of 150 gpm), one shallow tray air strippers and a PLC system for remote monitoring. Advanced GeoServices also prepared a long-term monitoring and maintenance plan for the treatment system.
     
  Groundwater Collection, Conveyance &
Treatment System Design - Granular Activated Carbon
Cape Cod, MA
Scope:
 - Mechanical Piping Design
 - Pump Design
 - GAC Treatment System Design

Advanced GeoServices was contacted by a contracting company for a confidential government client to design a groundwater conveyance system. Advanced GeoServices prepared the mechanical design drawings for a granular activated carbon (GAC) system consisting of eight 15,000 lb carbon units in parallel and in series.  Design included selection of extraction well pumps with a total system flow of approximately 1,500 gallons per minute, drawings for four piping manifolds, booster pumps, influent and effluent piping, valves, and process control equipment, and infiltration galleries. Project was constructed and currently working as designed.

     
  Wastewater Treatment System Feasibility Study for a Lead-Acid Battery Manufacturer
Manchester, IA
Scope:
 - Wastewater System Evaluation

Advanced GeoServices was contacted by a Battery Manufacturing Facility to evaluate an existing wastewater treatment system that was exceeding lead discharge standards. In addition, the underground settling tank was leaking and needed immediate repair. The treatment system consisted of a primary settling tank, neutralization, co-precipitation, solids settling tank, Lamilla clarifier, and filter press.  Advanced GeoServices conducted a comprehensive evaluation of the treatment system components to determine the source of the lead exceedances. Advanced GeoServices determined that the clarifier was hydraulically overloaded at times which caused the exceedences and two parallel clarifiers can effectively reduce the lead discharges. The settling tank was relined to repair the leaks.  In addition, the sludge management system was overloaded which reintroduced solids back into the treatment system. It was determined that additional sludge tanks will reduce the sludge overflow.

     

1055 Andrew Drive, Suite A | West Chester, PA 19380-4293 | tel 610.840.9100 | fax 610.840.9199 | email agc@advancedgeoservices.com

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Last modified: 05/04/09